The vacuum directional solidification furnace is mainly used for the production of silver, nickel, iron and cobalt based ultra-high temperature alloys. High quality products made from these alloys are widely used in the industries of aviation turbine engine, automotive, biomedical, chemicals, etc.
Overview
The working principle of the vacuum directional solidification furnace is that the metal is melted by medium frequency induction or resistance heating under vacuum conditions, guided by the traction mechanism, and directional solidification by the specially designed crystallizer. Metals with a single directional crystal structure can be produced by this method, and these metal parts have special mechanical properties.
Advantages
Our vacuum directional solidification furnace has the following advantages.
① Automatic operation (automatic adjustment of vacuum, temperature, solidification rate, flow rate, etc.).
② Real-time alarm, automatic judgment and treatment after alarm.
③ The remote diagnostic assistance system can be upgraded.
④ Three-dimensional design, integrated design of cooling water, furnace body and pump group pipeline.
⑤ Adopt frequency conversion speed regulating motor to accurately control the fixed mode lifting.
Technical Parameter
Model | EFDSF-5 | EFDSF-10 | EFDSF-25 | EFDSF-50 | EFDSF-100 | ||
Capacity (based on steel) | 5KG | 10KG | 25KG | 50KG | 100KG | ||
Pressure rising rate | ≤0.67Pa/h | ||||||
Ultimate vacuum degree | 6.67×10-3Pa | ||||||
Working vacuum degree | 6.67×10-2Pa | ||||||
Input power supply | 3 phase, 380±10%, 50Hz | ||||||
Output frequency | 4000Hz | 2500Hz | |||||
Power | 30kW | 60kW | 100/160kW | 160kw/200kW | |||
Device total power | 35kVA | 100kVA | 240kVA | 280kVA | |||
Output voltage | 375V | ||||||
Highest working temperature | 1700℃ | ||||||
Equipment total mass (calculated value) | 3t | 3.5t | 4t | 5t | 8t | ||
Cooling water consumption | 2.1m3/h | 2.4m3/h | 2.7m3/h | 3.6m3/h | 4.8m3/h |
Components
The vacuum directional solidification furnace is composed of melting system, furnace body, vacuum system, charging system, ingot casting mold room, control system and so on.
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