The working principle of the amorphous alloy powder production equipment: the metal raw materials are melted in the vacuum melting chamber, and then in the inert gas protection environment, the molten metal is sprayed to the high-speed rotating cooling roller for the first-time rapid cooling, and then the second-time rapid cooling in a very short time interval, the powder produced in this way is amorphous powder.
Application
The amorphous alloy powder production technology is widely used in the preparation of metal-based amorphous powders such as iron. By adjusting the crushing process, different particle size ranges of powder can be obtained.
Overview
The working principle of the amorphous alloy powder production equipment: the metal raw materials are melted in the vacuum melting chamber, and then in the inert gas protection environment, the molten metal is sprayed to the high-speed rotating cooling roller for the first-time rapid cooling, and then the second-time rapid cooling in a very short time interval, the powder produced in this way is amorphous powder.
Advantages
① Accurate control, high production efficiency: very high cooling speed (105K/s - 106K/s) can effectively inhibit the nucleation and growth of liquid metal during the cooling process, so as to obtain amorphous powder.
②Easy operation, large production capacity: The operation is simple, the production capacity is large: the melt and the cooling device have enough contact area, can obtain a very good cooling effect, can achieve industrial grade mass production.
③High purity of powder: The production process is carried out under vacuum or gas protection conditions, and the powder has fewer impurities.
Main Functions
We can provide 100-500kg class amorphous alloy powder production equipment.
Technical Parameter
| Model | EF-ZK100 | EF-ZK200 | EF-ZK500 |
| Rated load（kg ） | 100 | 200 | 500 |
| Melting heating power (KW) | 160 | 250 | 450 |
| Leakage rate | ≤10-9 Pa·M³/sec | ||
| Spraying pressure | MAX 0.1MPa | ||
| Ultimate vacuum degree | 6.67*10-³Pa | ||
| Melting temperature | 1600℃ | ||
| Cooling roller speed | 100-4000rpm | ||
| Temperature control system | Japan SHIMADEN programmable regulator or PLC | ||
Components
Amorphous alloy powder production equipment is mainly composed of vacuum induction melting system, insulation tundish system, diversion system, primary high-speed rapid cooling roller, secondary rapid cooling surface, crushing system, classification system, control system, water cooling system, vacuum system, electrical control system, etc.
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EasyFashion is the multifaceted manufacturer of atomization powder manufacturing equipment and thermal processing equipment. We take pride in offering diversified product range which comprises powder production equipment, sintering furnaces,heat treatment furnaces etc.
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