The gas atomization equipment uses high-pressure gas as a medium to atomize metal liquid into spherical or subspherical powder particles, so as to produce various metal powders. It’s the one of the most classic powder manufacturing equipment.
Application
Gas atomization equipment is widely used in producing atomized aluminium and aluminium alloy powder, stainless steel powder, copper powder, soft magnetic powder, and so on. It can produce different particle size range of powder by adjusting the process.
Overview
The gas atomization equipment uses high-pressure gas as a medium to atomize metal liquid into spherical or subspherical powder particles, so as to produce various metal powders. It’s the one of the most classic powder manufacturing equipment.
Advantages
Gas atomization equipment can manufacture most of the metal and alloy powders which can not be made by water atomization method. The solidification overcomes the segregation phenomenon, so it can meet the requirements of producing many special alloy powders.
The gas atomization equipment has the following advantages:
① Ultrafine particle size: Gas atomization technology can manufacture metal powder with high fineness and high specific surface area. This technology is suitable for making high-performance and high-quality powder materials.
② Uniform composition: Metal powder produced by gas atomization technology is with uniform and accurate chemical composition.
③High production efficiency: The production efficiency of gas atomization technology is higher than that of traditional technology. The optimization of process parameters can further improve the production efficiency, make the powder particle size reach the required range, and meet the needs of different fields.
Main Functions
We can provide 10~1000 kg class gas atomization equipment.
Technical Parameter
| Model | EFQWH-10 | EFQWH-50 | EFQWH-100 | EFQWH-200 | EFQWH-300 | EFQWH-1000 | |
| High-pressure gas pressure (MPa) | 0-7 | ||||||
| High-pressure gas flow（m³/h ） | 500-3000 | ||||||
| Load weight（Kg） | 10 | 50 | 100 | 200 | 300 | 1000 | |
| Highest smelting temperature (℃) | 1750 | ||||||
| Smelt heating power (KW) | 50 | 100 | 160 | 250 | 400 | 600 | |
| Temperature measuring method | Infrared thermometer, WRe5.26 | ||||||
| Tundish heating power (KW) | 20-45 | ||||||
| Power supply | Three phases, 380V, 50Hz | ||||||
| Cooling water device | Air cooling tower, water cooling unit, heat exchanger | ||||||
| Control mode | Industrial control computer or PLC | ||||||
| Operation interface | Touch-tone or Touch-screen | ||||||
| Data recording | 12 data curve records, LCD monitor display | ||||||
Components
Gas atomization equipment is mainly composed of melting system, atomization system, high pressure gas system, tundish system, discharge system, control system and so on.
Others
The atomizer is the key component of gas atomizing powder making equipment. The design of atomizer is related to the pulverization efficiency of metal powder and gas consumption. The high-pressure gas atomizer designed by our company saves more than 1/4 gas than the traditional atomizer, greatly reduces the gas consumption, and directly reduces the production cost per kilogram of powder.
Production line
Case
For more information, please contact us
EasyFashion is the multifaceted manufacturer of atomization powder manufacturing equipment and thermal processing equipment. We take pride in offering diversified product range which comprises powder production equipment, sintering furnaces,heat treatment furnaces etc.
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