The working principle of ultrasonic vibration atomization powder production equipment: High-frequency electromagnetic vibration ultrasonic transducer transforms the high-frequency electromagnetic vibration into weak mechanical vibration by means of the telescoping effect of piezoelectric crystal, and then amplifies the particle displacement or speed of the mechanical vibration to the ultrasonic tool head. The raw material in a hot melt state is spread into a thin liquid layer under the action of the energy conversion of the tool head, and is crushed under the action of ultrasonic vibration. The stirred liquid droplets fly out from the vibrating surface of the tool head to form droplets of raw material particles, which are cooled and solidified into powder under gas protection in the atomization tower.
Application
The ultrasonic vibration atomization powder production technology is widely used in the production of solder, aluminum powder, magnesium powder, tin lead powder, tin zinc powder and other low melting point and spherical powder materials. By adjusting the process, different particle size ranges of powder can be produced.
Overview
The working principle of ultrasonic vibration atomization powder production equipment: High-frequency electromagnetic vibration ultrasonic transducer transforms the high-frequency electromagnetic vibration into weak mechanical vibration by means of the telescoping effect of piezoelectric crystal, and then amplifies the particle displacement or speed of the mechanical vibration to the ultrasonic tool head. The raw material in a hot melt state is spread into a thin liquid layer under the action of the energy conversion of the tool head, and is crushed under the action of ultrasonic vibration. The stirred liquid droplets fly out from the vibrating surface of the tool head to form droplets of raw material particles, which are cooled and solidified into powder under gas protection in the atomization tower.
Advantages
Ultrasonic vibration atomizing powder production equipment is mainly used to make a variety of metals and alloys with low melting point.
Ultrasonic vibration atomizing powder production equipment has the following advantages.
① The prepared powder has the advantages of high purity, low oxygen content, good sphericity, narrow particle size distribution, etc.
② It can produce micron powder materials with melting point of 1200°C and below.
③ The process operation is simple, the product quality is stable and controllable.
④ It has the significant advantages of low energy consumption and low production cost.
⑤ The production process highlights the characteristics of environmental protection, energy saving, low-carbon, clean and so on.
Main Functions
We can provide 10-500KG class ultrasonic vibration atomizing powder production equipment.
Technical Parameter
Model | EFUVA-10 | EFUVA-50 | EFUVA-100 | EFUVA-200 | EFUVA-300 | EFUVA-500 |
Loading weight(Kg) | 10 | 50 | 100 | 200 | 300 | 500 |
The highest melting temperature (℃) | 1250 | |||||
Melting heating power (KW) | 50 | 100 | 160 | 250 | 400 | 450 |
Vacuum degree | 6.7x10-1Pa(The vacuum degree can be customized according to user requirements) | |||||
Leakage rate | 5Pa/h | |||||
Ultrasonic frequency | 30-60 KHz | |||||
Temperature measurement method | Infrared thermometer, WRe5.26 | |||||
Tundish heating power (KW) | 20-45 | |||||
Power supply | Three phases, 380V, 50Hz | |||||
Cooling water device | Air cooling tower, water cooling unit, heat exchanger | |||||
Control mode | Industrial control computer or PLC | |||||
Operating interface | Touch-tone or Touch-screen | |||||
Data recording | 12 data curve records, LCD monitor display |
Components
The ultrasonic vibration atomization powder production equipment is mainly composed of vacuum or gas protected melting furnace, insulation tundish, ultrasonic vibration system, atomization tower system, vacuum system, protective gas control system, water cooling system, powder collection system, and electrical control system.
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EasyFashion is the multifaceted manufacturer of atomization powder manufacturing equipment and thermal processing equipment. We take pride in offering diversified product range which comprises powder production equipment, sintering furnaces,heat treatment furnaces etc.
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