The water atomization equipment uses high-pressure water as a medium to atomize metal liquid into powder particles, so as to produce various metal powders.
Application
Water atomization equipment is widely used in producing atomized iron powder, copper powder, stainless steel powder and other non-ferrous metal powders. It can produce different particle size range of powder by adjusting the process.
Overview
The water atomization equipment uses high-pressure water as a medium to atomize metal liquid into powder particles, so as to produce various metal powders.
Advantages
Because water is more viscous than gas and has a strong cooling capacity, water atomization is particularly suitable for producing metals and alloy powders with higher melting points, as well as irregular powders with good compressibility.
Water atomization equipment is a kind of powder manufacturing equipment with low production cost, simple process flow and it’s easy to master technology.
Main Functions
We can provide 10~1000 kg class high pressure water atomization equipment, for producing iron based powder, nickel based powder, copper based powder, silver based powder and other alloy powders. The water atomization equipment can be customized according to the special requirements of customer as well.
The metal powder produced by water atomization is irregular in shape and has high oxygen content. The oxygen content of powder needs to be reduced by deoxygenation reduction process.
Technical Parameter
Model | EFSWH-30 | EFSWH-50 | EFSWH-100 | EFSWH-300 | EFSWH-500 | EFSWH-1000 |
High-pressure water pressure (MPa) | 0-100 | |||||
High-pressure water flow(L/min ) | 50-800 | |||||
Load weight(Kg) | 30 | 50 | 100 | 300 | 500 | 1000 |
Highest smelting temperature (℃) | 1750 | |||||
Smelt heating power (KW) | 50 | 100 | 160 | 300 | 400 | 600 |
Temperature measuring method | Infrared thermometer, WRe5.26 | |||||
Tundish heating power (KW) | 20-45 | |||||
Power supply | Three phases, 380V, 50Hz | |||||
Cooling water device | Air cooling tower, water cooling unit, heat exchanger | |||||
Control mode | Industrial control computer or PLC | |||||
Operation interface | Touch-tone or Touch-screen | |||||
Data recording | 12 data curve records, LCD monitor display | |||||
Overall dimension(L x W x H)mm | 7500x4000x6500 | 7500x4200x6500 | 8200x5200x6500 | 9200x6500x6500 | 9500x4500x6500 | 10000x7000x6500 |
Components
Water atomization equipment is mainly composed of melting system, atomization system, high pressure water system, tundish system, discharge system, control system and so on.
Others
The atomizer is the key component of water atomizing powder making equipment. The design of atomizer is related to the pulverizing efficiency of metal powder. In the traditional high-pressure water atomization process, metal powder can be continuously collected, but a small amount of metal powder is lost with atomized water. This part of metal powder can be recovered through multi-level precipitation, filtration and other recovery measures, by doing this can minimize the loss of metal powder.
Production line
Case
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EasyFashion is the multifaceted manufacturer of atomization powder manufacturing equipment and thermal processing equipment. We take pride in offering diversified product range which comprises powder production equipment, sintering furnaces,heat treatment furnaces etc.
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